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d.p.n.s

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d.p.n.s last won the day on October 6 2020

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About d.p.n.s

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    BSCortina Advanced Member

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    d.p.n.s
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    mk2 cortina

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  1. nor have i mate . it looks way better than i thought it would....i honestly thought it would look all out of place ...but it reminds me of an old race engine i seen year's ago just cant put my finger on it.
  2. sorry for lack of updates but in my defense i haven't done any work ...at all on them...due to a small health issue and my body letting me down on more than 2 occasions .. and i have taken this year off the cars to get some stuff done around the house.....and if i try and do that and find time to work on cars ill just get .ed off...so year off. the cars are still there i have been playing with pintos tho as less room and just keeps my mind ticking over. i had sorted the falcon CPI for fuel injection and was starting to make a hat for that for boost. .....but ive had a nissan gtir inlet sitting on the shelf that i was planning on using on my focus.....but it got the better of me and i had to see.....(now it does need some cleaning up and i need to do some port matching but this was all by hand with a battary drill...and the socket head bolts cost more than the inlet manifold0 i had a pinto gasket and i made a cardboard one for the gtir..they do share a common bolt hole so that was enough for me. i had some 10mm alloy so i sorted the pinto part first. once i port match the head it will be fine....only had a 44mm hole saw then sorted the gtir side was thinking about temp sensor for the ecu and where to put it.. couldn't put iy in the factory position as the factory sensor was there for dash temp gauge.. thought about the hole in the head between #3 and #4 inlet port but there is no way with the linkages for the inlet manifold... so then i thought about the frost plug at the rea of the head...there is about 30mm from the rear of the head and the fire wall and when i popped the plug out and measured the depth i had ..that was 60mm from head surface to 34 cylinder wall...........and the temp sensor itself is 60mm long. soooo i garbed a new front plug....gutted it and got some thick pipe and cut that to size and then a washer.....welded it all up .......sorted.. andits about 10mm of the cylinder wall. and as paranoid as i am with it leaking and being in a spot that the motor will have to come out if it does....i plasty dipped it twice. tapped it into place and it should be fine. also trimmed the adapter plate for factory temp sensor. .port matched it to the inlet manifold.. port matched the head to the adapter plate (will do for now ...this motor is to only get it all running..i don't have hope for it lasting long)..gave to surfaces some belt sander love ..some lock tight on the socket head screw.....a gasket and some extra sealant and bolted it on the last time .....(well till she epode's ) i got a few things ticked off the list today. trigger 1..i bought a 36-1 trigger wheel for the pinto but it bolted in front of the pulley and i didnt like the look of it ...so i made the hole bigger and mounted it on the back...just a few tacks for now till the sensors turn up and i decide where to mount them. then it was on to trigger 2..i bought a 63mm 36-1 trigger wheel as it was just small enough to fit inside the pinto dizzy buuuuut.....didnt even think about the dizzy to inlet manifold being a problem....well it turns out it is. i thought about cuttng it down but remembered i had a xd falcon dizzy on the shelf that i had gutted and used with a drill to pump oil around the 4.1 in the other cortina. turns out it fits the hole in the block for the dizzy and it a wee bit smaller .so i trimmed all the stuff not needed off it and made a slot on the side to be able to bolt it down...i then cut the pinto dizzy shaft down and made a bush for it in the falcon dixy....made a mount to bolt the wheel to and all done...)will make a cap when the sensors turn up and i sort out mounting)....was told i could just use a 1 tooth wheel so see how the sensor works with this small wheel first. both triggers in place i also stripped cleaned and rebuilt the intake manifold repositioned the dipstick got the factory vacuum all together so i can even plum the brake booster in. managed to turn the full TPS setup upside down aswell for more room. still got to sort out idle air control.....the injectors are on the way and i need to mount the coil packs and also sort out a breather for the block under the inlet manifold .....and im thinking some sort of brace for the manifold aswell. but its starting to look intresting
  3. was starting to button things up on the old girl and noticed the wiper mounts lose ..tried to tighten them but they wouldn't ....so out come the heater again the wiper and the panels to get to the wiper mounts them selfs only to find no washers or anything ...so i had a look at the wipers on the white one and ended up steeling the parts from them.. i had the ends of the intercooler cut down and some 90 reducers welded on the end..so not it fits better ; i painted it black and finished the mounts of so it all in and secure i had to cut the ends of the radiator supports off to be able to put the intercooler in ..i made and welded some tabs back on and slapped some riv nuts in modified the rad supports and added some tabs and riv nuts rad supports bolt back on and the rad can bolt back up in the factory spot with a nice air gap as well between intercooler and radiator never know its there....perfect
  4. well that was an exercise in patience.. I'm not the best with wiring but I do enjoy the challenge and problem solving side of it... but what I thought would be a couple if hours this morning splicing one loom into the other ended up being 8 hours....but most of that is the fact that no bulbs worked in any of the housings I had....so I had to pull apart and clean every terminal included the fuse holder.. but 3 part looms later....the list of things working is better. heater , wipers (both speeds....I know flash guy) , dash lights , glove box light , park lights (front and back ) headings and high beam , reversing lights and brake lights..oh and number plate light and horn. just need to sort indicators out.....got them to work from hazard switch but not from stalk...( horn and high beam work on the stalk........might just be the stalk ). even got the intercooler in.. (bit tight but once I make some tabs to bolt the rad supports to it will be perfect.
  5. yeah cheers mate...I remember putting that on ....but may have actually missed a earth behind the dash.
  6. lol.....not installing any extra gadgets....other than a ecu
  7. bit more done on the black mk3... got the engine bay loom all in ( with new mounting points...all removed by previous owner).. park.head.and high beam lights work now...wipers.( both speeds.) and starter. heater is down an earth and no bulbs to try indicators yet... not bad considering rear half of the loom is missing where i had to cut it ........figure the front out and then make the rear from there its never had a loom since iv had it and the lights and loom from the rusty old sat since 84 wagon.......make it very steve kings christine like
  8. well i got the motor ("will do for now motor" completely standard) stripped down and cleaned i did end up checking the main bearings and they seem like they might last a bit as long as it has oil...so thats good. cleaned all the parts and only ended up replacing all the seals and gaskets...put an old thermostat in it (only done 600ks) i did drill a 6mm hole in the face of it as that seems to help things . put an old water pump back on as well as timing belt and tensioner again all done only 600-1000ks.....re done the valve clearance ..drilled a welded an oil return in the sump (with a small hood over the hole on the inside).....stripped and cleaned the falcon CPI and then paint it in some .y .y purple......i dont hate it and i think it will look good. cars staying black and getting a set of standard wheels with hub caps on it so perfect amount of im a .er for it... oil return done and i found some fitting that will work to the water pipes.....just need to sort an oil feed now.
  9. just a small update. the motor that is in the car at the moment is just for mocking things up ...but will eventually be the motor built for the car...it came from the rusty old wagon and has been sat since 194 and looks to have been never opened so hopefully its standard bore and standard bearings. so i dragged another motor out from under the bench to go in it and hopefully last till a build a better one...i have run this motor in my old mk5 and it went ok just had some leaks and a tappity up top.. so for the sake of $100 odd bucks ill put a full gasket and seal kit threw it....so i pulled it down to a block with crank and rods and head with complete head. i did fid the sump full off thick crappy looking oil and the pick up was pretty badly blocked so i pulled the pick up and pump off and cleaned them out.....and then cleaned the cam spray bar as well.. i cleand the gasket areas and gave it a paint (have decided not to go the normal black or ford blue as i allways do.)...painted the block in aluminum sliver.....might even paint some other bits in a anodized purple ive had sitting around for a while..
  10. just a small update. the motor that is in the car at the moment is just for mocking things up ...but will eventually be the motor built for the car...it came from the rusty old wagon and has been sat since 194 and looks to have been never opened so hopefully its standard bore and standard bearings. so i dragged another motor out from under the bench to go in it and hopefully last till a build a better one...i have run this motor in my old mk5 and it went ok just had some leaks and a tappity up top.. so for the sake of $100 odd bucks ill put a full gasket and seal kit threw it....so i pulled it down to a block with crank and rods and head with complete head. i did fid the sump full off thick crappy looking oil and the pick up was pretty badly blocked so i pulled the pick up and pump off and cleaned them out.....and then cleaned the cam spray bar as well.. i cleand the gasket areas and gave it a paint (have decided not to go the normal black or ford blue as i allways do.)...painted the block in aluminum sliver.....might even paint some other bits in a anodized purple ive had sitting around for a while..
  11. got a small part sorted ....the EFI ....i was on the hunt for a falcon 3.9 CPI and i remembered JWG had a plan for some that are no longer needed so i grabbed one. as you can see they are pretty close to the Weber 32/36 and a mate has done this before using some adapter plates.. i just made a 8mm steel drill guide to the weber pattern and just redrilled the holes....bolted straight on. just need to make a turbo hat for it now
  12. I think so.....should go better than a standard one
  13. Hi all. been a bit slack lately ...due to little motivation , family life , work and the 1.3........mmmmm1.3 xflow thats been bugging me a bit more than i thought it would. I have found a few 1.3 motor to buy but i know ill be disappointed.... but i also wasn't keen to make it a bigger project than it actually is ..so by the time i put a 1.3 in the hole i could spent a couple of hundy more and get a cert......but i dont want to cert just a 2.0 ...so made the decision last week to go for a cert for a pinto turbo...(have motors and most of the bits to do it.... so this gave me some motivation and i got a few things done 1.. got all the heater bits and bobs together and went threw them all .cleaned,fixed and just made better the lot even down to foam around the heater core so no air is wasted....i then got it all in the car (not as easy as i thought as the car was preface lft and now face lift and its not a bolt in job) but its all in there ..2..got the dash loom in and all everything pluged in ..(even the glove box light)... cleaned all the dash parts and got it all back together . so the motor setup ive decided on is a pretty easy setup that i have thought of for a while and not tried. so for now a standard 2.0 pinto the manifold is one ive had for agers now a mate had made to take an evo turbo (plenty to chose from now).its a evo4 turbo on there now...internal wastage ...an intercooler to fit without hacking the front apart...3.9 falcon CPI (adapter for bolt to standard weber manifold).make a turbo hat for the top of it ...hale effect dizzy for trigger ..link atom x ecu. and coil on plug with built in ignitors.... then build a motor later on.. ..
  14. yeah getting there .try and have a legal driver by new year
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